Maintenance Engineer
Job Purpose and Impact
Key Accountabilities
- Perform and verify engineering designs for maintenance, repair, and replacement activities through sound calculations, technical analysis, and engineering judgment.
- Coordinate the implementation of equipment strategies for assets involved in containing, controlling, or safeguarding high-hazard processes.
- Ensure, establish and enable inventory is kept at proper level, i.e. 1.5% to 2% of Replacement Asset Value (RAV).
- Prepare and manage the annual repairs and maintenance budget, targeting approximately 3% of RAV and develop operational budgets to monitor performance against approved estimates.
- Execute specific equipment maintenance for each asset that involved with containing, controlling or safeguarding a high hazard process.
- Implement, monitor and sustain best maintenance practices to enhance operational effectiveness through continuous improvement and reliability excellence methodologies.
- Monitor capitalized repair and replacement projects, mitigate risks and remove barriers to ensure milestones are achieved on time and within budget.
- Develop and manage OPEX and CAPEX budgets while controlling maintenance and repair costs.
- Collaborate with the Production team and other departments to improve plant capacity, reliability and operational efficiency.
- Ensure the ongoing mechanical, electrical, and structural integrity of all plant equipment and facilities.
- Lead and execute effective maintenance planning and scheduling activities.
- Develop mill improvement plans and oversee the execution of mill maintenance and repair programs.
Qualifications
Minimum Qualifications
- Diploma or Bachelor's Degree in Civil Engineering, Mechanical Engineering, or a related discipline, or equivalent combination of education and experience.
- Minimum 3 years of relevant experience in maintenance or engineering.
- Demonstrates high integrity, strong analytical thinking and financial management skills.
- Proficient in Microsoft Office applications.
- Experience in a manufacturing or industrial environment with a strong commitment to safety standards and operational excellence, working knowledge of ISO standards and quality management systems.
- Strong leadership and interpersonal skills.
- Strong problem solving, planning, and organizational skills with the ability to manage multiple priorities effectively.
- Ability to collaborate effectively with cross-functional teams and drive continuous improvement initiatives.
Preferred Qualifications:
- Strong knowledge of Environment, Health, and Safety (EHS) principles, with expertise in process safety and construction safety management.
- Comprehensive understanding of palm oil mill equipment and facilities, including jetties, receiving stations, turbines, utilities, wastewater treatment systems and supporting infrastructure.
- In-depth knowledge of milling equipment design, installation requirements, operating efficiency ( startup and shutdown procedures, etc.) maintenance strategies and "Management of Change" related of milling.
- Strong understanding of palm oil milling technologies, Kernel Crushing and Biogas Plant technologies, processes and operational best practices to ensure safe, efficient, and reliable production.
- Know different "characteristics" of FFB deliveries to optimize/guide optimal efficiencies of actual deliveries.
- Professional proficiency in written and spoken English.
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